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The laser cutters can cut materials up to 1/2" thick, although with some denser materials, no thicker than 1/8" is suggested.  The following is a list of acceptable materials with some  We have two tables with suggested settings for various Vector Processes and Engraving Processes on acceptable materials, however, exact settings will vary so a materials test should always be performed. The settings provided below should be used only as a reference, since they are settings previously used by our team, but won't necessarily work the same way with your own material.

Also take into consideration that due to natural variations in the pressure of the vacuum, it is expected that the laser cutters might lose power over the day. For example, If if you cut something in the morning, it might need a little more power if you cut again in the afternoon.

Prohibited Materials

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Styrene

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Chloride-based materials

Please note that the Co-op sells material that looks like acrylic but is made of PVC and styrene.
** Our laser cutters can etch certain metals; they cannot cut metal.

Questionable Materials - Consult with Tech Desk Staff for approval 

  • Wood, ie. plywood with potentially flammable adhesives 

  • Soft materials like leather  

  • Reflective materials

Use of prohibited materials could result in the material melting to the laser cutter bed or the release of toxic fumes.  Due to the severity in risk, cutting prohibited materials will result in loss of lab privileges and possible fines for damages.  

For more information on materials that can possibly be cut (not all materials listed are approved by SOA IT), please see: https://www.lasercuttingshapes.com/page/materials

Another good resource: http://atxhackerspace.org/wiki/Laser_Cutter_Materials

Acceptable Materials - Epilog Fusion Pro 48 CO2 80W 

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These are only suggestions: Every type of material will react differently with the laser, even from one plastic to the next. Use these settings as your starting point then adjust one variable at a time until you achieve the result you desire. Settings for any material are a matter of personal preference. Not every material that can be run at high speed should be run at high speed. A better mark can often be achieved by slowing your laser and giving the laser longer to react to your material.

  • Test your material: If you have a small area of the material you won’t be using, or an extra item, take advantage of this area to test out your settings by engraving a small square or cutting a small circle. You can fine tune your settings in these areas.
  • Similar materials use similar settings: When you are working with a material you aren’t familiar with, think about a similar material and what settings you would use with that product. 
  • When in doubt, start low: Remember, you can always re-run your job as long as you don’t move it in the machine. 
  • Run only one part of the file: If running a job on a new material, you can always just select one piece of the linework, like a piece of text, and run that part first to make sure your settings are perfect before running the whole file.

Review the Prohibited Materials listed on the Laser Cutter Policies page before purchasing or cutting material.

  • The blue table covers cut settings for Vector Processes, which are for clean lines. If you wish to score/etch your material with clean lines, you will need to experiment with slightly weaker settings than the ones listed below. This is another reason running a materials test is imperative.
  • The yellow table (under the blue table) covers Engrave Processes, which are for raster images. You will rarely, if ever, run an Engrave Process.

Vector (Cut/Etch) Process Settings

Warning

Suggested Settings – Always do a materials test before every new cutting session to determine the proper levels for your material. Settings in red shouldn't be changed without approval and assistance from Tech Desk Staff.


Vector (Cut

(Vector)Score

/Etch

(Vector

) Process

MaterialDepthSpeedPowerFrequency
Speed
PowerDPI
Quality & Safety Notes
Acetate***Acrylic
Acrylic (Plexiglas)1/8" (3 mm)12
100
100100
40300

Vector cutting table (cross-hatched) must be used. A general rule of thumb for cutting acrylic is to relatively slow speed and high power; this produces a more flame-polished edge.

1/4" (6 mm)6100100There are two types of acrylic: cast is better for engraving (it creates a frosted look when engraved) and extruded acrylic produces a much better flame polished edge.
3/8" (9.5 mm)3100100Note from manual: Adjusting the standard focus distance so it is closer to the lens by about .080” (2 mm) will produce better edge quality when cutting 1/4” (6mm) acrylic and thicker. Two passes can be used for cutting thicker materials.
Bristol 
908025
Chip


1 ply (0.5mm)1002550Always check material thickness with a caliper.
2 ply (1mm)705050
4 ply (1.5mm)355050
6 ply (2mm)255050
Corrugated cardboard1/8" (3 mm)1006050Always check material thickness with a caliper.
3/16" (4.5mm)656050
1/4" (6 mm)606050
Leather1/8" (3 mm)6010050
Mat Board (Crescent/Canson)
304050
Museum Board (Strathmore)

1 ply1002550
2 ply402550
4 ply252550
Plastic***2-Layer Laser Engraveable 1/16" (1.5 mm)1040100
Plywood1/4" (6mm) max1210010Recent incidents of fire indicate that this material requires caution and additional supervision if cutting is attempted. Additionally, glue and air pockets may prevent complete cut-through in some areas.
Twill
908025
Wood



Thin Veneer508010

Note from manual: When cutting wood, multiple passes may allow cutting of thicker materials. Using Color Mapping you can adjust the focus point between passes down to the center point of the cut for the best results. Always use the additional Sweep Air Assist when cutting.

1/8" (3 mm)2510010
1/4" (6mm)1310010
3/8" (9.5 mm)710010
1/2" (12 mm)410010

***Ask for approval/assistance for the exact plastic you want to cut.

(Raster) Engrave Process Settings

Warning

Suggested Settings – Always do a materials test before every new cutting session to determine the proper levels for your material. Settings in red shouldn't be changed without approval and assistance from Tech Desk Staff.

Engrave Processes are for raster images only. Engraving information is located here.

(Raster) Engrave Process

MaterialTypeDPISpeedPowerQuality & Safety Notes
Acrylic (Plexiglas)



Photo30010040

Vector cutting table (cross-hatched) must be used.

There are two types of acrylic: cast is better for engraving (it creates a frosted look when engraved) and extruded acrylic produces a much better flame polished edge.

1/4" (6 mm)6
Text / Clipart300100
100100
60
3003/8" (9.5 mm)3100


Text / Clipart500
100
10055
500

AlumamarkEngraving
NO
300
NONO
10020
300
Engrave only. Alumamark settings PDF.
Engraving
NONONO
50010010
500NO

Anodized Aluminum

Photos/Clipart
NONO
40010035
400NO
Engrave only. This material is reflective, so avoid using full power. Use low power and high speed for crisp edges.
Photos/Clipart
NONO
50010030
500

Text
NO
500
NONO
10040
500BalsaBasswood1/16" (1.5 mm)Charred edges, orange tinting without protective paper masking.1/8" (3 mm)3/16" (4.5 mm)NO

Brass (Painted)Painted solid brass
NONO
30010025
300
Engrave only. Must be painted. Not magnetic. Ask for assistance from the Tech Desk when etching this material. Use low power and high speed. Blue paints are more difficult to remove. If the finished product has a shadow, use alcohol or lacquer thinner to clean the edges. This material can be tricky: if it's polished before being painted, you'll see a polished finished product. If the brass isn't polished before being painted, the result will be dull.
Painted brass-coated steel
NO
500
NONO
10015
500
Engrave only. Must be painted. Magnetic. Ask for assistance from the Tech Desk when etching this material. Use low power and high speed. Blue paints are more difficult to remove. If the finished product has a shadow, use alcohol or lacquer thinner to clean the edges. This material is steel that has been coated with brass, that brass layer is polished, then a layer of lacquer is applied, then the paint is applied. When you etch it, you're exposing the polished brass that is protected from oxidation by the lacquer coating. This material is preferred over painted solid brass.
Bristol2 ply4 plyChip
1 ply10025501008502 ply100505010015504 ply4590501005050
Cork
1/8" (3 mm)NONONO100301/4" (6 mm)NONONO

300
Engrave only.
10030
50Corrugated cardboard1/8" (3 mm)100605010010501/4" (6 mm)606050100
2050CrescentFelt1/8" (3 mm)1004050Natural fibers will have charred edges and a strong smell.1/4" (6 mm)FleeceNONONO10015200
Engrave only.
 Jarvis dithering pattern and using 80% grayscale for black is recommended.NO
Glass
NO

300
NO
35100
300
Engrave only. Be sure that your material isn't actually leaded crystal. Jarvis dithering pattern and using 80% grayscale for black is recommended. Frosting is the result of etching this material. To dissipate heat from the engraving process, use either a wet sheet of newspaper/paper towel or a thin coat of dish soap.
Leather
1/8" (3 mm)
Photo300
60
100
50
20
10020

Text / Clipart500
300
10025
500Lucite

MarblePhoto Engraving30010035
300
Engrave only. 
Text Engraving
100
45
500
Mat Board304050
MDF (medium-density fibreboard)1/8" (3 mm)Use cutting settings and run 3 times. Charred edges may need to be sanded afterward.
10045
Plastic
Museum Board1 ply10027.5501006502 ply4 ply52550Will have some char on edges.MylarRegular PaperPlastic*
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Various30010020
300
Ask for
assistance 100
approval from the Tech Desk when etching this material. 
2-Layer Laser Engraveable 1/16" (1.5 mm)
104010025500PETG1/64"Plexi (cut twice)3/32"0.1181/8" (3 mm)3/16" (4
30010040
300

2-Layer Laser Engraveable 1/16" (1.5 mm)
Polyester
50010025
Plywood1/4" (6mm) (max)1210010805010Recent incidents of fire indicate that this material requires caution and additional supervision if cutting is attempted. Additionally, glue and air pockets may prevent complete cut-through in some areas. MDF is recommended instead of plywood.Rubber (no-odor)Must be specially marked for laser cutting.

Stainless Steel with Cermark Coating
50045100
500
Engrave only. Must be coated with Cermark metal marking spray.
StrathmoreTwill908025Vellum
Wood
Thin Veneer5080



Photo500
10
70100
500

Note from manual: When cutting wood, multiple passes may allow cutting of thicker materials. Using Color Mapping you can adjust the focus point between passes down to the center point of the cut for the best results. Always use the additional Sweep Air Assist when cutting.

1/8" (3 mm)25100
Clipart / Text300
10
60100
3001/4" (6mm)13100

Clipart / Text500
10
65100
Deep Engrave500
3/8" (9.5 mm)710010
30100
500
1/2" (12 mm)410010

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Ask for approval/assistance

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for the exact plastic you want to

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engrave.

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ServiceLaser Cutting
Equipment
Last UpdatedSpring 2024